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A Full Throttle Multimedia Video of Seattle From the R22 Beta II helicopter – Part 1 of 2.

16 Oct
Multimedia essay by: David Johanson Vasquez  © All Rights 

The Robinson R22 helicopter is often described as a sports car version of helicopters — ultra light in weight, it takes off quickly and is so responsive it will literally make your head spin. Weighing in at only 1200 pounds fully fueled, it often feels like you’re wearing the helicopter like a “jet-pack” rather than riding in it. As a thrilling life experience, helicopter flights are at the top of the list, however, it requires the highest level of professionalism to safely fly and be involved with helicopter operations.

Videos by: David Johanson © All Rights

http://www.youtube.com/watch?v=JMVD3-P0fdM&feature=player_detailpage

 As a multimedia specialist who produces stories supported by photography and video content, I’ve used a variety of helicopters for an image capture platform. Everything from the compact , high – performance Huey 500D up to the  large tandem rotor  Kawasaki KV 107 (a licensed version of  the Boeing Vertol BV107 “Chinook” helicopter.) It’s the R22’s light weight, which  in my opinion, gives you the most thrill for getting from point A to point B.          

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The Robinson R22 Beta II Helicopter was arranged for me to use as part of ◊ a six-month photography contract with the Port of Seattle. In between locations photographed for the Port, I shot video content for multimedia educational applications.

Multimedia Enhancements For Greater Learning 

This multimedia video includes graphic overlays, lower third titles and an integrated color key, which indicate: ΘSeattle historic architecture (Smith Tower)↔ municipal, transportation and industry infrastructure along with the  R22’s performance ratingsThe style of writing for this multimedia essay structures information using bold and italicized text  to optimize key content for quick scanning by readers. For accessing your recall and comprehension a quiz is included at the end of this essay. You’re also invited to explore provided web links related to the essay’s content  for learning more about subjects of interest. Your opinions and insights on how to enrich this multimedia experience is valued, so a comment section is included for suggestions and feedback.                                 

Advantages & Challenges For Image Capture from Helicopters     

The advantages of using a helicopter over an urban setting are many including: multiple low angle views, which are unavailable when using fixed winged aircraft, hovering over specific areas, an efficiency in reaching desired altitudes for a variety of perspective views.  

Ξ Aerial photography and especially video are challenging to produce in a helicopter compared with using fixed winged aircraft.  Two major issues, which can hamper imaging are: ↑ vibrations and noise caused from the engine next to the cab and rotor vibrations caused from elastic torsion deformations while flying. Aerospace companies such as Boeing and big budget feature film projects will occasionally use high-end aerial photography  companies, which have specialized cameras mounted into their aircraft. This specialization can reduce some aerial photography vibration issues associated with hand-held cameras, but it requires a large budget to justify the expense. The R22 helicopter is a very light craft and the summer afternoon, which was used to shoot these aerials, had strong turbulence, so some scenes will have some unavoidable vibration and noise in them. 

This is the first of two videos, which features aerial views of Seattle provided by  Helicopters Northwest out of Θ Boeing Field. The second video, soon to be posted, shows the return for refueling and includes initial mechanical issues getting the helicopter back in the air.  In regards to refueling, it’s critical a helicopter has been properly grounded before operations begin. Helicopter rotor blades are capable of generating large amounts of static electricity —especially in dry, dusty environments, which can pose a serious threat to both flight and ground crews.                

Outcomes From Infrequent Helicopter Accidents Are Usually Tragic… But There Are Exceptions

One of my first jobs after graduating from college was with KREM-TV (King Broadcasting) in Spokane. A few years after I moved on from working with the station a tragic accident occurred with its news helicopter. The helicopter had just picked up Gary Brown —an outstanding KREM videographer (who I remembered as always being upbeat, positive and friendly) — when its rotor blades struck the guy wires supporting the station’s transmitter tower. Both the photographer and pilot were killed instantly.

I’ve included a link below, which has an article with a photo of the accident scene from the Spokane, Spokesman Review – May 7, 1985 edition. The story has comments from a Federal Aviation Administration (FAA ) official coordinating the accident’s investigation. Ironically at the same page is a syndicated, New York Times story of a larger helicopter accident, which occurred on the following day of May 6. That tragedy was of the loss of 17 Marines in a large Sikorsky, CH-53 Sea Stallion off the southwestern coast of Japan. A joint operations helicopter reported witnessing the CH-53 suddenly lost power and dropped 500 feet into the sea. 

About ten years ago a friend of mine survived a helicopter crash, with only a few scratches. He had bought a used helicopter from a sheriff’s department to State his own flight service business. Over time, parts needed to be replaced with upgrades and he was sold a defective fuel-line, which was installed and failed while in flight. He was approximately 100 feet in the air with two clients when the helicopter’s engine shuttered to a stop. Fortunately he got his helicopter into ↑ auto rotation (emergency helicopter procedure, which shifts rotor blade’s pitch to use stored kinetic energy for making a “soft landing”) and as they began descending, the helicopter’s skid caught the center of a tree and its branches helped them slow the descent even more. 

Education and Training Is the Key to Helicopter Safety

Overall, if you consider how many hours and flights in a day helicopters perform flawlesslythey are safe and reliable. What these specialized aircraft can achieve in vertical maneuverability and performance is nothing short of marvelous and amazing. To ensure engines and structural frames are safely maintained the FAA certifies aviation mechanics using  two certifications. Helicopter mechanics are required to have: an airframe mechanic and or a power plant mechanic certification. Most employers prefer their mechanics having both certifications, which requires 1,900 hours of coursework in order to pass oral and written exams that prove their skills.           

Both videos demonstrate the essential level of professionalism required for helicopter operations during a high volume of jet and helicopters landings and takeoffs at Boeing Field.

Now, just sit back and enjoy the ride!       

     

 

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QUESTIONS FOR CONTINUOUS LEARNING AND TO TEST YOUR RECALL?

1.) What are the advantages and disadvantages of using a helicopter for aerial photography?

2.) Name one of the first skyscrapers, which also was the tallest building on the West Coast until 1962?

3.) What is the most important overall requirement for flying helicopters?

4.) What is the name of the emergency procedure for when a helicopter’s engine fails inflight and what process takes place for a soft landing?

5.) Name the FAA requirements for being a helicopter mechanic and why are they necessary?

6.) Describe the multimedia enhancements on the video, which were used to promote greater learning.

Integrated Learning Color/Symbol Key for Career Technical Education:

Navy BlueAerospace Engineering related including: aerodynamics, structural dynamics & avionics

Ξ Dark Green — Multimedia & graphic design techniques used for Integrated learning

Θ Maroon — Historical structures, locations and or districts

◊ Indigo – Professional photography & video production

 Purple — Civil engineering related

 

REFERENCES: (Click on these sites to learn more on the subject)

The Kopp-Etchells Effect: Eerie Halo of a Helicopter’s Rotor Blades in a Dust Cloud – Neatorama

http://www.dtic.mil/cgi-bin/GetTRDoc?AD=AD0282087

The Spokesman-Review – Google News Archive Search

Robinson Helicopter Co.

Helicopters Northwest – Boeing Field

Intersting facts about the historic Smith Tower

HistoryLink.org- the Free Online Encyclopedia of Washington State History

Smith Tower – Wikipedia, the free encyclopedia

Walking Tours (Self-Guided) – Visiting Seattle – Seattle.gov

http://www.soundtransit.org/Documents/pdf/about/Chronology.pdf

Downtown (Central Business District) guide, moving to Seattle | StreetAdvisor

Columbia Helicopters

CH-47JA Helicopter | Helicopters | Kawasaki Heavy Industries, Ltd. Aerospace Company

Boeing CH-47 Chinook

Boeing: History — Products – Boeing CH-47 Chinook Rotorcraft

MD Helicopters MD 500 – Wikipedia, the free encyclopedia

Boeing: History — Products – Hughes OH-6 Cayuse/500 Military and Civilian Helicopter

Helicopter Safety | Flight Safety Foundation

http://drum.lib.umd.edu/bitstream/1903/1900/1/umi-umd-1880.pdf

King County International Airport/Boeing Field

Port of Seattle

 

 

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Boeing’s 787 Dreamliner Historic First Flight From Paine Field, Everett, WA.

10 Apr

Multimedia essay by: David Johanson Vasquez © All Rights

My video camera kit had been prepared months in advance, ready in a moment’s notice for the first maiden flight of Boeing’s 787 Dreamliner—21st Century entry airliner.  Finally, Dave Waggoner, the director of Paine Field Airport, queued me into the date to witness an evolutionary advance in commercial aviation.

Cameras Packed And Ready To Go

My home is only a short drive from Boeing’s production facilities at Paine Field, Everett; so I was motivated to video record this “making of 21st century aviation history.”  Due to initial production delays, an entire year went by before I received reliable news of the 787-8 wide-body, long-range airliner was ready for her much-anticipated maiden flight. The 787 Dreamliner’s first flight was at 10:27 a.m. PST, December 15, 2009.

Experienced As A Boeing Scientific Photographer

The 787 first flight ,video project brought back some great memories from my former career as an aerospace photographer with the Boeing Company.  When first hired on by the iconic, aviation leader, my assignment involved providing video support for the Everett plant’s test engineering groups, who were conducting bulkhead fatigue test on airline fuselages.  In preceding years, some airlines began experiencing  inflight catastrophic failures related to metal fatigue. Tragically  the determined cause was from the age of the aircraft, specifically, stresses created when interior cabins went through an excessive number of pressurization cycles.

An event in the 1980s, of a Boeing 737 was dramatically documented as it safely landed with a massive section of the fuselage missing. The Aloha Airlines, 737 jetliner experienced a catastrophic failure due to metal fatigue. The metal fatigue issues caused from pressurization cycles on aircraft were not clearly understood, so the FAA required engineering test to research the potential safety threat.  

A series of highly documented Test were conducted over a period of months; going through thousands of pressurized cycles.  The purpose was to recreate what a jet airliner physically experiences when the cabin is repeatedly pressured and unpressurized — as in every-time an airliner takes-off, gains altitude and eventually returns for its landing. Our team of scientific photographers had series of video cameras, strategically placed within the test bulkhead, which sat shrouded inside layers of protective coatings, in a remote section of the Everett facilities. Over-pressurizing the bulkhead eventually caused the anticipated failure, announced  by a thunderous sound of cracking metal. The  bulkhead  test was well documented using various engineering test methods and imaging equipment. Valuable test data gathered was immediately analyzed, studied and put to methodical use for redesigning, engineering and manufacturing safer jet airlines.

Examining a fuselage section of the 787 which uses composite carbon fiber materials.

Boeing’s Traditional Practice Of Over-Engineering

It’s been my experience, which confirms for me, what commercial pilots and engineers claim regarding Boeing’s reputation with its conservative practice of “over-engineering” their aircraft.  Historically, an over-engineering approach has proven itself as a life saving benefit — with countless Boeing aircraft surviving horrific damage… yet, still landing safely. Documentaries on WWII aircraft feature  shot-up Boeing aircraft returning safely, is an example of over-engineering. 

For teams performing test  monitoring, with elaborate configured structures,  attached string gauges and actuators trying to force a break of an airplane part — the aerospace test may go on for days, or even months — the experience feels like sitting in bleachers for hours while watching slow-motion glacier races in progress.  All the invested resources of  time and effort, which goes into these aerospace component test,  helps to assure the flying public’s safety and the airlines performance records.

Engineers enjoy seeing how much torturous abuse their designed support systems will take before they bend, crack or break.  At the instant  a component does finally fail [normally after  far exceeding the range of what it was designed to do] you’ll hear a loud noise caused from a test-object going beyond its limit. The sound of the breaking part, ends the tension of monitoring a test for hours or days — in an instant, the team of test engineers and technicians start cheering like a goal was scored by a home team in a stadium full of their fans.

Boeing 787-8 Dreamliner taxiing for its historic, maiden flight on December 15, 2009 from Paine Field Airport, Everett, WA.

Carbon Fiber Future In Aviation

One of many significant technological improvements for the new long-range, wide-body 787 Dreamliner, is a high percentage of composite, carbon fiber materials used in its construction. The amount of composite, materials employed in today’s aircraft have substantially increased from when it was initially developed  and used in military aircraft.  I recall, how amazingly light wing spares made of carbon fiber composite materials are, when moving them under lighting setups at Boeing’s Gateway studio.  It was fascinating observing and photographing the manufacturing of composite materials, as the process involves using massive heated autoclaves to form predesigned sections for aircraft structures.

Now, remember the bulkhead test from a previous paragraph?  Carbon fiber composites eliminates the issue of metal fatigue associated with pressurizing  passenger cabin space.  Less concerns over metal fatigue allows for more pressurization  in the cabin for passenger comfort  — more importantly, the  integrated use of composite materials ensures greater safety, with substantially less risk to the structural integrity of the airliner.

Is Boeing’s Reliance On Outsourcing The Main Culprit For The 787 Dreamliner Being Grounded In A Global Lockdown?

In the past 15 years, Boeing’s upper management has broke formation from its traditional engineering leadership and replaced it by promoting executives with business and marketing backgrounds. The current Boeing regime embraces an outsourcing strategy, unfortunately, this trend of maximizing profits for shareholders has been on going with U.S. companies for the past two decades. Negative consequences of replacing an engineering management with a business one is clearly apparent in the power transmission industry — deregulation & marketing-driven-management  in the electric power industry has significantly placed this essential infrastructure at risk [overstretched power grid, vulnerable outdated high-power transformers.] Please see my multimedia essay – Will the Last People Remaining In America, Turn the Lights Back On? : https://sciencetechtablet.wordpress.com/tag/solar-storm-testimony-to-u-s-senate/    Money_int _BPP_a223

A heavy dependence  on  foreign outsourcing is sighted as a cause for unforeseen 787 production delays. Consistent, quality control monitoring becomes problematic when components are manufactured offsite, as result these issues can sometimes lead to extended,  unanticipated problems.

photo illustration Outside vendors are capable of producing equal, if not superior quality components to that of Boeing in some technical areas. In fact, there are legions of aerospace companies in the Puget Sound region, which supply critical parts to the 787 Dreamliner’s manufacturer. Some outsourcing is absolutely necessary for Boeing to compete with Airbus. The concern is outsourcing critical components in a new airplane program, which is attempting to use technology never used in a commercial airliner. It’s ironic, li-ion batteries are at the center of the 787’s grounding — lithium batteries have been a concern for over a decade to the FAA, TSA & NTSB, even leading to bans & restrictions for passenger’s to bring on commercial flights. It’s almost hubris or a form of high-risk gambling, to “initially” rely so heavily on outside vendors [GS Yuasa, the Japanese firm making the li-ion & Thales, the French corporation making the batteries’ control systems] for producing an unproven, prototype system.  L PI CRTBD BPP et99

While working as a Boeing employee in the 1990s, I recall an incident with a vendor supplying thousands of counterfeit aircraft quality fasteners made in China. Fortunately, the fiasco was caught early — but not before many hours and dollars were lost, going back to inspect wings on the production line, to remove & replace the defective fasteners. photo illustration

Unless solid metrics are emplace to assure critical standards are met for each component, it’s only a matter of time before a failure will occur. Boeing has traditionally been an aerospace company, which “over engineers” it airplanes & errors on the side of safety. Hopefully the company has maintained & continues to practice these quality assurances

Outsourcing is practical both economically and politically for companies with international sells. It’s a successful strategy Boeing has used for many years; outsourcing has proven to provide incentives for foreign airline companies to buy Boeing aircraft, in order to support their own domestic aerospace industries.     World_box_BPP_et424

The American auto manufacture Tesla, had similar “thermal runaway” issues when first using li-ion batteries to power its Roadster. Tesla Motors, benefited from its learning curve by switching to Lithium Iron Phosphate batteries, which run at cooler temperatures. The innovative auto manufacture also developed its own battery pack architecture, with proprietary liquid cooling system packs — for controlling battery cell temperatures within self-contained, metal lined enclosures.  The nontoxic, Tesla battery packs are manufactured domestically in Northern California. Perhaps Boeing should be considering manufacturing all critical systems in-house and domestically as Tesla has done.

Boeing 747 at Everett manufacturing facilities.

Boeing 747 at Everett manufacturing facilities.


L TEC ELMICROS BPP et211

Again, it’s to early to know the exact extent of the problem  with the 787’s battery systems. There’s no doubt, the issues will be isolated and corrected, as  Boeing has long history of thoroughly testing and over-engineering its aircraft systems. One thing is certain, it’s rare for Boeing to experience a new aircraft being grounded simultaneously by  Japan’s transport ministry and by the FAA.

Ultimately,  A Bright Future Awaits The 787 Dreamliner

Gaining profitable fuel savings by developing a lighter, wide-body aircraft, combined with the fuel-efficient, GE or Rolls Royce engines, produces a major advance for airliner capabilities.  The tangible benefits in comfort, interior lighting and convenience  contribute to a remarkable passenger experience.  All the evolutionary, technical advances in the Boeing 787 Dreamliner, creates a remarkable new development  for commercial aviation. ~

Future of Flight Museum - Mount Rainier & Paine Field in background Everett, WA

Future of Flight Museum –
Mount Rainier & Paine Field in background Everett, WA

 

 

Boeing 787 Dreamliner Maiden Flight – December 15, 2009 – Paine Field, Everett, WA.  Video by: David Johanson Vasquez © All Rights Reserved

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