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Will The Next Jet Airliner You Fly Already Be Obsolete, And Ready for Early Retirement?

9 Oct Boeing_Paine_Field_BPP_A3083

 

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Multimedia eLearning program by: David Anthony Johanson ©  – All written & graphic content on this site (unless noted) was produced by the author. Add: 2.0  For an alternative graphic interface click here: https://bigpictureone.wordpress.com
This multimedia essay includes an eLearning program for secondary/post secondary education and community learning. Assessment tool: A quiz and answer key is located at the end of the program. Learning content covered:  aerospace/airliner— aerospace engineering, avionics, economics & business, environmental  footprint,  financing, manufacturing, marketing, obsolescence management, technology. Learning concepts used: Applied Learning, Adult Learning, Competency-based Learning, Critical Thinking, Integrative Learning.  Key: Words or phrases are italicized to emphasize essential concepts or terms for enhanced retention and learning.
[ Disclaimer: David Johanson is a former Boeing scientific photographer and currently has no stock holdings or a financial interest in: Boeing, Airbus or any other companies referenced in this program. Research in this article has been cross referenced using at least three sources, however, all perspectives and opinions represented in this program are those of the author. Subjects covered: aerospace technology, engineering, obsolescence management, marketing, economics and business subject matter. ]

 

Like seeing a mirage in the distance, shimmering sunlight reflects off rows of metal fuselages densely packed in the summer light. A surreal scene of Boeing jet airliners dominates the view, while forming a metallic wall around sections of a regional airport. Boeing_Paine_Field_747_ae3013
Billions of dollars worth of jet airliners are now double parked around Paine Field, Snohomish County Airport, in Everett, Washington. “This development indicates the current success, Boeing is having at landing airliner orders and the result you’re seeing represents a record amount of aircraft production,”said Terrance Scott, a spokesman for Boeing Commercial Airplanes.
He said the Company is leasing this space from Paine Field so that planes can have the remaining work completed and be ready for delivery to their customers — also, this isn’t unique to Everett, but is happening at Boeing manufacturing facilities at Renton Field and at Boeing Field in Seattle.
“Boeing has always been a good neighbor and a fine customer for the airport, they are currently leasing areas to park their aircraft and the revenue generated is appreciated.” said Dave Waggoner, Airport Director at Snohomish County Airport — Paine Field.

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The global economy’s steady growth has increased passenger traffic, which puts pressure on the airlines to purchase new aircraft for satisfying  demand. Continued drops in jet fuel prices benefits air travel industry profits, giving further incentives for fleet investments. Additionally, with historically low-interest rates, lending institutions find new opportunities in aviation financing, enabling expansion of corporate sales. However, financing for used planes is another matter. Cash is drying up for previously owned jetliners — which puts pressure to part-out, then scrap relatively newer-used aircraft.
Could The New Normal Be Shorter Aircraft Service-Life For Airliner Fleets?
Recently, published reports noted a shift towards an assumed obsolescence and accelerated scraping of newer airliners — well before structural integrity or air worthiness becomes a problem, middle-aged aircraft are experiencing vulnerability to an early end-of-life. Clearly, accelerated scraping of newer aircraft is not due to any structural concerns, but rather, cyclical conditions of the industry. To appreciate these concerns a review of an airliner’s operational lifespan may help clarify some of the issues.
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Aircraft manufactures use what is known as pressurization cycles to determine an airliner’s operational lifespan. A pressurizing cycle includes distinct aircraft flight activities — takeoff, climbing until it reaches a cruise altitude and then descending to make a landing. During this process, air is pumped into the fuselage to pressurize the cabin for passenger comfort. This repeated pressurization flexes or expands the fuselage — consequently stress is put on various connecting components, including fasteners and rivets, which holds the structural integrity of the plane together. After a certain number of landing pressurization cycles, stress or metal fatigue can begin to develop, eventually causing small cracks around the fasteners. Pressurization/landing cycles mainly concern the life of an aircraft’s fuselage, wings and landing gear.
The interior of fuselage section, showing perpendicular rings, which are called frames.

The interior of fuselage section, showing perpendicular rings, which are called frames.

Maintenance schedules and lifespan of jet engines are measured in the number of flight hoursAircraft engines, followed by landing gear and then avionics are the most valuable components for part-out and dismantling specialist operations. Ultimately, engine condition is the major factor in an owner’s decision to part-out an aircraft.
For short flights, single or smaller double aisle craft is used to carry passengers, which may go through many landing or pressurization cycles for everyday operations. The more takeoffs and landings, means a shorter operational lifespan for the plane. On long overseas flights, wide body or jumbo jets such as 747s experience fewer landing cycles. These larger airliners, especially ones use for cargo operations can have longer lifespans of upwards of 20 or 30 years. In the U.S., the FAA requires an initial inspection on Boeing 737s, which have 30,000 takeoffs and landings using electromagnetic testing. Mandatory inspections are required for finding cracks in the fuselage or metal fasteners.
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Boeing has a history of ‘over-engineering’ components of its aircraft, which is actually a good thing for ensuring passenger safety and for an extended service-life of the aircraft. Historical evidence of this conservative engineering practice is documented in WWII archival film footage of blown-apart B-17s returning from a mission and safely landing. There are more recent examples of Boeing commercial aircraft surviving dramatic inflight catastrophic failures, with most of the passengers and crew landing safely.
Photo-illustration of an aircraft end-of-life center (aircraft boneyard.)

Photo-illustration of an aircraft end-of-life center
(aircraft boneyard.)

Compound Forces Working Against Long-Life-Cycle Aircraft
What are the current forces, which hasten the end-of-life of a commercial jet airliner? Recurring cycles or patterns of economic and technological events influences the commercial aircraft industry on a daily basis.  Various ripple-effects of these cycles can quickly alter new and used aircraft asset valuation. Airline leasing companies have a major influence, in providing their customers with the aircraft assets they need. Unless the buying customer has solid credit, it’s doubtful they can secure financing for previously-owned airliners. Also, tax incentives exist for Airline companies to use depreciation right-offs by decommissioning  all but  the most advance aircraft assets.      Calculator changecphoto illustration
Maintenance requirements are a long-term, yet fluid, financial concern for a company’s airline fleet. The newer designed aircraft are manufactured with significantly fewer parts than previous models. Consequently, reduction in parts has an impact on reducing maintenance expenditures — including smaller service crews, hours spent on inspection and a reduction of overall repairs. Also, spare parts inventories for maintaining the aircraft’s optimum performance can substantially be reduced compared to an older aircraft. The cost savings benefits are compelling incentives for eliminating older, higher maintenance, aircraft assets.
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As mentioned previously, the considerable reduction of parts used in manufacturing newer aircraft provides an immediate benefit of up to 20 percent weight reduction. Without compromising strength or aircraft structural  integrity, the cost savings from less weight begins the day an airliner is put into service. Traditionally, fuel-efficiency  is the “holy grail” used for selecting an aircraft — the amount of fuel-burn affects the daily operational cost of an airline company. After a decade of service an older airliner reaches mid-life, it may require upgraded and modification conversions to the aircraft’s wings (winglets) or need new fuel-efficient jet engines. However, this is a threshold of diminishing returns from such investments. As a result, keeping an older aircraft competitive with newer models may not pay-off at a certain point. That’s when retirement and parting-out the airliner begins to make economic sense and the aircraft’s end-of-life management begins.
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Inevitable Problems Facing Aircraft Electronic Systems (Avionics) Obsolescence
A critical and perplexing problem facing commercial airliners is how to ensure its critical avionics systems,  evolve and stay up-to-date. Avionics provides the central nervous system or a CPU framework for a commercial aircraft. It’s a marvelous matrix of advanced electronic systems technology, which constantly communicates with itself, the pilots and the outside world.  More so than any other components making up an aircraft’s technological system, its management and functionality duties are beyond comparison. Each year avionics systems physically contract in size, yet they expand immensely in functionality and system management.
Cell_Phone_Tlk_BPP_et82Here’s an example to help clarify this dichotomy of physical contraction and expansion of technical functionality. Your smartphone can be used as a basic representational model for avionics obsolescence. The phone you’re holding in your hand has a superior mobile graphics processor and sheer number-crunching power advantage over IBM’s Deep Blue supercomputer of the late 1990s. Yet, you can hold your phone in hand, compared to Deep Blue, which was the size of a large refrigerator. However, advanced your smartphone is today, a year from now it’ll be obsolete and two years from now… a quaint antique.  If you grabbed your smartphone and considered the example, you just experienced Moore’s law of observation — ‘over the history of computing hardware, the number of transistors in a dense integrated circuit doubles approximately every two years.’                                                                                   circut_board_watch_BPP_a70
Now, imagine trying to update  a complex system such as an airliner’s avionics bay, in five-years, 10-years or 15-years. The installation and the majority of electronic systems are not made by the Aircraft’s original equipment manufacturer (OEM) such as Boeing or Airbus. Moreover, the vendors or suppliers 10 or 15-years from now who were the OEM, could be out of business.  In the meantime, new replacement components may have to substitute the obsolete equipment. However, the aircraft industry is highly regulated by government agencies, which require strict certification of equipment modifications. As a result of these constraints, aircraft manufacturers such as Boeing,  developed obsolescence management strategies to help mitigate these ongoing concerns. But there are always unforeseen obstacles and many moving parts to coordinate before the necessary electronic components are available when needed. Clear, transparent communication is necessary between internal engineering and purchasing departments. Sucessful collaboration at all levels can present major challenges, especially if the objectives and timetables are not each group’s priority.
So aircraft avionics are the vulnerable underbelly of airliner obsolescence — with financial consequences associated with accelerated, technology — necessitating complex and expensive electronic upgrades.
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 Airspace Navigation Service Providers (ANSP), which includes the FAA and the European counterpart EASA — have established new mandate requirements for avionics component upgrades. The purpose of this technology is for enhanced data link digital communication, which interacts instantly with aircraft Flight Management Systems (FMS). These requirements include, Automatic Dependent Surveillance-Broadcast (ADS-B), Controller-Pilot Data Link (CPDLC) and the Future Air Navigation System (FANS) enables text messaging and global position through satellite communications. The new civil aviation mandates are part of  the next generation air traffic computer technology called NextGen, which represents air traffic infrastructure’s future for the next 10 to 15 years.
Used Aircraft Components, Harvested For Premium Returns, Is the Retired Airliners Last Call In Service Before Its Final Destination.
Perhaps aircraft boneyards are flying under the radar as virtual gold mines, as refurbished parts are easily sold at market value. The savings of buying used, over new aircraft parts is incentive for expanding the market. Engines, landing gear and avionics are the most expensive components of an aircraft. These prized components are a highly valued commodity and are quickly snapped up. Specialized systems are not manufactured by companies such as Boeing or Airbus, but by outside OEM. Parts sold brand new by the manufacturer are considerably more expensive than buying used.
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Next Generation aircraft such as the Boeing 737-600 and even a 737-800, which was reported had a hard-landing, reached their end-of-life as scrap.  Also, Airbus has had similar, newer single-aisle aircraft models reached their final destination in the aviation boneyard.  Aircraft Fleet receivable Association (AFRA) estimates 600 commercial jet airliners are scrapped yearly. By 2023 it’s estimated the number of commercial airliners scrapped will reach 1000 per-year.

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Efforts Of The Aviation Industry To Leave A Smaller Environmental Footprint.
In 2008, the Boeing Company reached out to Airbus in collaboration, with the goal to vastly improve aircraft recycling technology. Airbus estimates they are recycling 85 percent of the entire aircraft, the remaining cabin interior amounted to 15 percent and was the only materials added to landfills.  World_box_BPP_et424
The best takeaway from the issues surrounding accelerated airliner service-life is that less fuel is consumed by the newer fleets. As older, less efficient aircraft are replaced, a 20 percent reduction in fuel emissions will not enter the atmosphere from the next generation aircraft replacements. If the world’s commercial airline manufactures continue to devote more effort towards efficient recycling of past generation aircraft, we can look forward to clearer skies ahead.                                                                                                                                                                                                  ~

Boeing 747 Euro photo illustration

 

 

 

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Special thanks to The Future of Flight Museum, for allowing photos to be taken from their excellent observation deck.           http://www.futureofflight.org 

 

Airliner Obsolescence Quiz  (Read the entire question before answering)

1. ) What three economic incentives are currently influencing airlines to purchase new aircraft for satisfying travel demand. ________________________________ _________________________________ & ________________________________

2. ) (True or False) Structural integrity or air worthiness of current generation airliners are the main issue why these aircraft are being retired early. _______ If you answered false, give at least one other reason why this is occurring. __________________________________________________________

3. ) Aircraft manufactures use _____________________ cycles to determine an airliner’s operational lifespan.
4. ) What are three distinct aircraft flight activities used to determine an airliner’s operation lifespan? _________________________ __________________________ ____________________________________________
5. ) Maintenance schedules and lifespan of jet engines are measured in the ________________ hours.
6. ) Aircraft _________ followed by ____________ and then ___________ are the most valuable components for part-out and dismantling specialist operations. Fill in the blanks above by selecting the proper order of component value, using the following list: (bulk heads) (wire bundles) (avionics) (engines) (landing gear)
7. ) Selecting from the choices listed below, which aircraft will typically experience more pressurization cycles and why? A or B ____________ explain why _____________________________________________________________ ______________________________________________________________________ A. Jumbo jet (larger, multi isle aircraft) which is used for longer, overseas flights. B. Smaller, single isle jet airliners, which are used more for shorter, domestic flights.
8. ) Multi-isle airliners or jumbo jets, used for longer international flights or for cargo operations can have longer lifespans of upwards of ____ – ____ years. Select the best match from these sets: 5 − 15, 10 − 15, 20 − 30, 30 − 40 years.
9. ) Explain why a larger commercial jet airliner, which flies longer over sea routes, would have a longer operational life than a smaller aircraft, which is used on much shorter routes? __________________________________________________ ________________________________________________________________________

10. ) What procedure is required by the FAA for a Boeing 737 airliner, which completes 30,000 takeoffs and landings?__________________________________ ________________________________________________________________________

11. ) The newer designed aircraft are manufactured with significantly fewer parts than previous models, list at least two reasons why this is an advantage and would make older aircraft obsolete? ________________________________________ ______________________________________________________________________
12. ) What traditionally has been considered the “holy grail” used by the airline industry for selecting an aircraft? _________________________________________
13. ) When permanent retirement and parting-out the of an airliner begins to make economic sense, what form of management begins for that aircraft? ____________________ Select one of the following: end-of-days, end-of-life, retirement cycle, recycle phase.
14. ) What critical system of an airliner is considered its “central nervous system” or CPU for overall control of the aircraft? ________________________________ Give at least two reasons why this system contributes to a jet becoming obsolete? _______________________________________________________________ ________________________________________________________________________

15. ) Approximately how many aircraft are permanently retired or scrapped in a year? __________________ By 2023, how many aircraft are expected to be scrapped? _______________________________________________________________________

16. ) Regarding commercial aircraft recycling technology, what percentage does Airbus estimate it is recycling of the entire airliner ___ 40 %, 65 %, 75 % or 85 % What percent of the aircraft is not recyclable ___ 60 %, 50 %, 25 %, or 15 % What part of the airliner is not recyclable ____________________ and where does it end up? ___________________________
The answer key is at the very bottom, after program sources & related links 

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Sources & Related Subject Matter Links
This link shows live air traffic anywhere in the world. View how congested the sky’s are over the world’s busiest airports.

http://www.flightradar24.com/47.79,-122.31/7

 

Aircraft Bluebook – Used for aviation asset valuation

http://www.boeing.com/assets/pdf/commercial/aircraft_economic_life_whitepaper.pdfhttp://marketline.squarespace.com 

http://www.boeing.com/boeing/companyoffices/aboutus/brief/commercial.page

http://www.airbus.com/innovation/eco-efficiency/aircraft-end-of-life/

http://www.airspacemag.com/need-to-know/what-determines-an-airplanes-lifespan-29533465/?no-ist

http://www.faa.gov/aircraft/air_cert/design_approvals/air_software/media/ObsolescenceFinalReport.pdf

http://aviationweek.com/awin/nextgen-obsolescence-driving-avionics-refurbs

http://www.theguardian.com/business/2013/jun/11/boeing-commercial-planes-double-asia-pacific

http://www.airliners.net/aviation-forums/general_aviation/read.main/5740876/

http://avolon.aero/wp/wp-content/uploads/2014/06/Aircraft_Retirement_Trends_Outlook_Sep_2012.pdf

Article & photos on U.S. aircraft boneyards

http://www.johnweeks.com/boneyard/

 

 

http://www.dailymail.co.uk/sciencetech/article-2336804/The-great-aviation-graveyard-New-aerial-images-hundreds-planes-left-die-American-deserts.html
Article, photos & interactive map of U.S. aircraft boneyards
http://www.airplaneboneyards.com/commercial-aviation-airplane-boneyards-storage.htm
Excellent aerial video of Airplane Graveyard (Mojave Airport, California)
http://www.youtube.com/watch?v=6RjaoR7Zk2s
Future of Flight Museum -

Future of Flight Museum

Airliner Obsolescence Quiz Answer Key

1. )  Satisfying increased travel demand Fuel cost savings  &  Historically low-interest rates for financing new aircraft
2. )  True Newer aircraft are replacing airworthy, older aircraft due to much less operating cost, including fuel savings and maintenance issues.
3. )  Pressurization or Landing cycles
4. )  Takeoff Climbing to cruise altitude Landing
5. )  Number of flight hours
6. )  Engines  landing  gear avionics
7. )  B Shorter service routes typically involve more landing and takeoffs as the airliner satisfies domestic travel demand
8. )  20 − 30
9. )  An airliner flying overseas route would most likely have fewer takeoffs and landings, due to the longer flight time required to reach its destination
10. )  Electromagnetic testing for finding cracks in the fuselage or related components
11. )  Fewer parts can result in an airliner weighing up to 20 percent less than older models, which can correlate to the same percentage of fuel savings. The maintenance cost is substantially lower allowing for more savings over older aircraft with more component parts.
12. )  Fuel-efficiency
13. )  End-of-life
14. )  Avionics electronic components used for avionics may not be available or upgradeable due to obsolescence upgrading obsolete avionics may require expensive redesign
15. )  Up to 600 1000
16. )  85 %   15 %   Cabin interiors Landfills

  [contact-form][contact-field label='Name' type='name' class="GINGER_SOFATWARE_correct">/][contact-field label='Email' type='email' class="GINGER_SOFATWARE_correct">/][contact-field label='Website' class="GINGER_SOFATWARE_correct">/][contact-field label='Comment' type='textarea' class="GINGER_SOFATWARE_correct">/][/contact-form]

 

The Latest Full Throttle Multimedia Video of Seattle From the R22 Beta Helicopter – Part 2 of 2

29 Nov

Multimedia video essay by: David Johanson Vasquez – © All Rights

BigPictureOne & ScienceTechTablet are dedicated sites for including excitement, experience & education in E-learning. For an alternative graphic format of this multimedia essay please visit: bigpictureone | Using photos, video & words to explore the Big Picture WordPress.com site

Have you ever traveled by helicopter and encountered a full-throttle-ride at a tree top-level? Part 2 of my Helicopter video series is now online for you to experience. There are valuable safety tips, aerial photo techniques, employment requirements for helicopter mechanics  as well as the ultimate joyriding aerial views of Boeing Field and Seattle!

Collaboration and Clear Communication

Clear communication and teamwork between helicopter pilots and flight mechanics is essential for aviation safety. Professional collaboration and working experience are also required between a pilot and photographer for ensuring successful photographic results. On the day of this video was shot our helicopter experienced technical issues, which needed repairs before completing the Port of Seattle’s aerial photo shoot. With solid communication between pilot and ground crews established, the repairs were completed as the fast and furious activity of aircraft went on all around us at one of the nation’s busiest international airports.

Video by: David Johanson –  © All Rights

Helicopter Rear Rotor Blades Can Be a Liability

A February 2007 Rotor & Wing Magazine article by Tim McAdams, used two tragic crash events involving helicopter aerial photography to illustrate potential hazards encountered from the helicopter’s rear rotor. In the article it reported, “the NTSB determined the probable cause as the pilot-in-command’s improper in-flight decision to maneuver at a low airspeed with a left quartering tailwind, which resulted in a loss of tail-rotor effectiveness.”  The investigation of these and similar crashes helped to create the FAA Advisory Circular AC90-9, that warns pilots of conditions which can cause loss of flight stability due to stress on rear rotors.

Under no circumstances should anyone including ground crews be near the helicopter’s rear rotor while the engine is on. The video shows why helicopter rotor blades are painted with bright patterns to warn of their potential danger.

Fast and Furious

Helicopter operations are virtually never boring and are the centers of major activity. See how the latest video in the series explores Seattle’s dynamic landscape, Boeing Field operations and helicopter safety.

 

REFERENCES: (Click on these sites to learn more on the subject)

Safety Around Helicopters

http://www.fs.fed.us/fire/av_safety/promotion/safety_alerts/IA%20SA%2011-03%20LTE%20Final.pdf

Rotor Hazards

Helicopter Hazards | Aeronautical Knowledge Handbook

Helicopter Landing Area Safety

Rotor & Wing Magazine :: Safety Watch: Loss of Tail Rotor Effectiveness

Tail rotor – Wikipedia, the free encyclopedia

The Kopp-Etchells Effect: Eerie Halo of a Helicopter’s Rotor Blades in a Dust Cloud – Neatorama

http://www.dtic.mil/cgi-bin/GetTRDoc?AD=AD0282087

The Spokesman-Review – Google News Archive Search

Robinson Helicopter Co.

Helicopters Northwest – Boeing Field

Intersting facts about the historic Smith Tower

HistoryLink.org- the Free Online Encyclopedia of Washington State History

Smith Tower – Wikipedia, the free encyclopedia

Walking Tours (Self-Guided) – Visiting Seattle – Seattle.gov

http://www.soundtransit.org/Documents/pdf/about/Chronology.pdf

Downtown (Central Business District) guide, moving to Seattle | StreetAdvisor

Columbia Helicopters

CH-47JA Helicopter | Helicopters | Kawasaki Heavy Industries, Ltd. Aerospace Company

Boeing CH-47 Chinook

Boeing: History — Products – Boeing CH-47 Chinook Rotorcraft

MD Helicopters MD 500 – Wikipedia, the free encyclopedia

Boeing: History — Products – Hughes OH-6 Cayuse/500 Military and Civilian Helicopter

Helicopter Safety | Flight Safety Foundation

http://drum.lib.umd.edu/bitstream/1903/1900/1/umi-umd-1880.pdf

King County International Airport/Boeing Field

Port of Seattle

 

Is there a greater champion for keeping America viable as the World leader in technology and science, than Senator Maria Cantwell?

6 Jun real_audio_BPP_e116

Late 1990’s photo-illustration to promote Real Audio and its affiliates. At that time: RA Vice President of Marketing , Maria Cantwell hired my multimedia services to create this futuristic, virtual reality view of Seattle.

Photos and essay by: David Johanson Vasquez © All Rights   Second—  Addition

The U.S. is in a must-win race, to continue as the clear leader of global competitiveness  in technology and science. No other stakes are higher or ensure greater returns for our nation’s security, economic health and cultural way-of-life.

Photo courtesy of NASA.

Senator Maria Cantwell of Washington State has a proven record of properly managing the resources of public and private sector technology.  Global leadership requires well-informed oversight, which can fully employ, the most recent developments of  science and technology.  Ms. Cantwell’s earlier career as a successful executive in an emerging media technology company, gave her exceptional tech industry qualifications. A functional knowledge of computer engineering provided her a proactive view of emerging, 21st-century Information Technology (IT).  The Senator serves on five Senate Committees; perhaps the most critical for the nation’s position in world leadership is the Commerce, Science & Transportation Committee.

Washington State is fertile ground for producing world leading, innovative technology companies.  Software development, Internet commerce, biotechnology and aerospace industries are the primary economic engines of the Pacific Northwest.  It’s fortunate for the State of Washington and the Nation, to have a representative who clearly recognizes the economic and technical potential of these dynamic industries.

Electricity, is, the lifeblood, which our current technologies rely on.  Electrical energy is not a luxury; it’s a necessity for our way-of-life, which society society takes for granted.  Vigilance from our national leaders is essential for protecting our crucial resources from natural and manmade disasters.

Cantwell’s first major accomplishment as a U.S. Senator began taking shape within the first days of being in office; by her focussing a national spotlight on deceptive energy market manipulations.  In December 2001, Enron—a onetime energy giant— filed for Chapter 11 bankruptcy, while laying-off thousands of its employees.  Enron had taken extreme advantage of deregulation within the energy industry.  Without legislative oversight the company was on a rampage of manipulating energy markets, while overcharging businesses and households millions of dollars.

In the 2005 Energy Bill, Senator Cantwell helped author provisions, which made it a federal crime to manipulate electricity or natural gas markets.  Cantwell also helped uncover evidence, which proved, ongoing deceptive schemes were used by Enron traders to target customers. With the energy company’s blatant deception made public, Senator Cantwell successfully stopped the bankruptcy court from forcing customers  in Washington State, to pay millions of dollars in “termination fees” for electricity which hadn’t been delivered.

Boeing 747 at Everett manufacturing facilities.

Affordable, reliable electricity was and remains today the essential resource, which allows dynamic industries to thrive in the Pacific Northwest.  Boeing aerospace, is a prime example, which could not exist without massive amounts of dependable electricity for its airline manufacturing.

Boeing’s flight line at Everett’s Paine Field.

The Senate’s Commerce, Subcommittee on Technology, Innovation and Competitiveness, has few Senators capable of engaging computer industry experts as Senator Cantwell demonstrated, with her IT background.  During hearings on High–Performance Computing Vital to America’s Competitiveness, Cantwell was able to facilitate important questions on supercomputing architecture and applications. The Senator also had the opportunity to introduce two industry witnesses from the Washington State, who gave examples of how these technologies were advancing research & development to support manufacturing.

High-performance computing are the latest concepts for maximizing the power of supercomputers and networks for advance scientific research and it’s rapidly being embraced by a variety of key industry sectors. These powerful computer systems reach trillions of calculations per second, enabling discoveries not possible with standard computers. High-level computers are now used in a number of applications such as: accurately forecasting weather fronts, DNA modeling and  National Security.

 Internet2, which is a next-generation Internet Protocol and optical network, has the bandwidth performance needed for transferring high-volumes of  data produced by supercomputers.  A new national network, Level 3 Communications can now transfer 100 Gbit/s, which is a 100-percent improvement over Internet2. These high-speed secure networks are primarily used by academic and medical research for universities, in many cases the collaborative R&D will eventually  find an industry application.

At the Senate’s subcommittee, witness, Michael Garret, Director, Airplane Performance for the  Commercial Airplane Division of the Boeing Company, described to Cantwell and the other Senators how high-performance computing dramatically changed Boeing’s aerospace design process. In one example, Garret shared how Boeing had saved 80-percent, in the number of wing designs for the new, 787 Dreamliner.

Boeing 787-Dreamliner preparing for its first “maiden flight,” at Paine Field, Everett Washington.

If our intention for the Nation is to remain a leader in science, technology and commerce, we need more representatives in the Senate,  such as Senator Cantwell.  Our national elected representatives must understand the current and future potential of these advanced computer systems—to keep America technologically, economically, and militarily viable.  Fortunately, we and our  Nation’s Senate have Cantwell to help enable critical question on how to retain our leadership through high-performance computing and a new spectrum of technologies. ~

Senator Cantwell at one of her fundraiser, sharing her views on technology and education.

It’s important I share with you that Maria Cantwell and I have been friends for many years.  She hired me to photograph her when she first ran for congress and generously credits my photography for helping her get elected.  When she latter became an IT executive, she again hired my multimedia services to help promote and market Real Networks in Seattle. I’ve included some photos of Ms. Cantwell at a May fundraising event with campaign supporters and close friends.

Ms. Cantwell being introduced by Jim Johanson at a fundraising event in Edmonds, Washington.

Senator Cantwell has agreed to answer a series of interview questions from me, on science and technology related issues. The format for the interviews has yet to be confirmed, but there will be at least a text version and possibly, a  video one as well on the ScienceTechTablet and BigPictureOne multimedia sites. The interviews will take place sometime over this summer. One of my questions will be related to a photo-essay I wrote this year on the current Solar Storm cycle, which will be peaking by 2013.  Specifically. her views will be asked of how ready we are—in comparison to the 1989 Solar Storm, which caused Hydro-Quebec’s power grid to crash and leave millions of its customers with no electricity.

I mentioned to  Cantell that the Science Technology Engineering & Math (STEM) Advisory for Edmonds School District, which I volunteer as a committee members, will launch a STEM Magnet school at Mountlake Terrace High School for 2012 -2013. The Senator was very enthusiastic with the news, as she is a big supporter of the education program. MLTH was also in her former district when she was a state representative, living in Mountlake Terrace. Questions on how we can attract and support more programs, such as STEM, will be on the interview list.

If you have a science or technology question which relates to the United States for Senator Cantwell, please write it down in the response section bellow this story or email me with your interview question. I will do my best to ask your questions with the time available for the interviews.

A gathering of friends and supporters with Senator Cantwell. From left to right: Jim Johanson. Patrick MacDonald – former Seattle Times music critic, Maria Cantwell, Carmen lisa Valencia, David A. Johanson

Boeing’s 787 Dreamliner Historic First Flight From Paine Field, Everett, WA.

10 Apr Boeing 787-Dreamliner preparing for its first "maiden flight," at Paine Field, Everett Washington.

Multimedia essay by: David Johanson Vasquez © All Rights

My video camera kit had been prepared months in advance, ready in a moment’s notice for the first maiden flight of Boeing’s 787 Dreamliner—21st Century entry airliner.  Finally, Dave Waggoner, the director of Paine Field Airport, queued me into the date to witness an evolutionary advance in commercial aviation.

Cameras Packed And Ready To Go

My home is only a short drive from Boeing’s production facilities at Paine Field, Everett; so I was motivated to video record this “making of 21st century aviation history.”  Due to initial production delays, an entire year went by before I received reliable news of the 787-8 wide-body, long-range airliner was ready for her much-anticipated maiden flight. The 787 Dreamliner’s first flight was at 10:27 a.m. PST, December 15, 2009.

Experienced As A Boeing Scientific Photographer

The 787 first flight ,video project brought back some great memories from my former career as an aerospace photographer with the Boeing Company.  When first hired on by the iconic, aviation leader, my assignment involved providing video support for the Everett plant’s test engineering groups, who were conducting bulkhead fatigue test on airline fuselages.  In preceding years, some airlines began experiencing  inflight catastrophic failures related to metal fatigue. Tragically  the determined cause was from the age of the aircraft, specifically, stresses created when interior cabins went through an excessive number of pressurization cycles.

An event in the 1980s, of a Boeing 737 was dramatically documented as it safely landed with a massive section of the fuselage missing. The Aloha Airlines, 737 jetliner experienced a catastrophic failure due to metal fatigue. The metal fatigue issues caused from pressurization cycles on aircraft were not clearly understood, so the FAA required engineering test to research the potential safety threat.  

A series of highly documented Test were conducted over a period of months; going through thousands of pressurized cycles.  The purpose was to recreate what a jet airliner physically experiences when the cabin is repeatedly pressured and unpressurized — as in every-time an airliner takes-off, gains altitude and eventually returns for its landing. Our team of scientific photographers had series of video cameras, strategically placed within the test bulkhead, which sat shrouded inside layers of protective coatings, in a remote section of the Everett facilities. Over-pressurizing the bulkhead eventually caused the anticipated failure, announced  by a thunderous sound of cracking metal. The  bulkhead  test was well documented using various engineering test methods and imaging equipment. Valuable test data gathered was immediately analyzed, studied and put to methodical use for redesigning, engineering and manufacturing safer jet airlines.

Examining a fuselage section of the 787 which uses composite carbon fiber materials.

Boeing’s Traditional Practice Of Over-Engineering

It’s been my experience, which confirms for me, what commercial pilots and engineers claim regarding Boeing’s reputation with its conservative practice of “over-engineering” their aircraft.  Historically, an over-engineering approach has proven itself as a life saving benefit — with countless Boeing aircraft surviving horrific damage… yet, still landing safely. Documentaries on WWII aircraft feature  shot-up Boeing aircraft returning safely, is an example of over-engineering. 

For teams performing test  monitoring, with elaborate configured structures,  attached string gauges and actuators trying to force a break of an airplane part — the aerospace test may go on for days, or even months — the experience feels like sitting in bleachers for hours while watching slow-motion glacier races in progress.  All the invested resources of  time and effort, which goes into these aerospace component test,  helps to assure the flying public’s safety and the airlines performance records.

Engineers enjoy seeing how much torturous abuse their designed support systems will take before they bend, crack or break.  At the instant  a component does finally fail [normally after  far exceeding the range of what it was designed to do] you’ll hear a loud noise caused from a test-object going beyond its limit. The sound of the breaking part, ends the tension of monitoring a test for hours or days — in an instant, the team of test engineers and technicians start cheering like a goal was scored by a home team in a stadium full of their fans.

Boeing 787-8 Dreamliner taxiing for its historic, maiden flight on December 15, 2009 from Paine Field Airport, Everett, WA.

Carbon Fiber Future In Aviation

One of many significant technological improvements for the new long-range, wide-body 787 Dreamliner, is a high percentage of composite, carbon fiber materials used in its construction. The amount of composite, materials employed in today’s aircraft have substantially increased from when it was initially developed  and used in military aircraft.  I recall, how amazingly light wing spares made of carbon fiber composite materials are, when moving them under lighting setups at Boeing’s Gateway studio.  It was fascinating observing and photographing the manufacturing of composite materials, as the process involves using massive heated autoclaves to form predesigned sections for aircraft structures.

Now, remember the bulkhead test from a previous paragraph?  Carbon fiber composites eliminates the issue of metal fatigue associated with pressurizing  passenger cabin space.  Less concerns over metal fatigue allows for more pressurization  in the cabin for passenger comfort  — more importantly, the  integrated use of composite materials ensures greater safety, with substantially less risk to the structural integrity of the airliner.

Is Boeing’s Reliance On Outsourcing The Main Culprit For The 787 Dreamliner Being Grounded In A Global Lockdown?

In the past 15 years, Boeing’s upper management has broke formation from its traditional engineering leadership and replaced it by promoting executives with business and marketing backgrounds. The current Boeing regime embraces an outsourcing strategy, unfortunately, this trend of maximizing profits for shareholders has been on going with U.S. companies for the past two decades. Negative consequences of replacing an engineering management with a business one is clearly apparent in the power transmission industry — deregulation & marketing-driven-management  in the electric power industry has significantly placed this essential infrastructure at risk [overstretched power grid, vulnerable outdated high-power transformers.] Please see my multimedia essay – Will the Last People Remaining In America, Turn the Lights Back On? : https://sciencetechtablet.wordpress.com/tag/solar-storm-testimony-to-u-s-senate/    Money_int _BPP_a223

A heavy dependence  on  foreign outsourcing is sighted as a cause for unforeseen 787 production delays. Consistent, quality control monitoring becomes problematic when components are manufactured offsite, as result these issues can sometimes lead to extended,  unanticipated problems.

photo illustration Outside vendors are capable of producing equal, if not superior quality components to that of Boeing in some technical areas. In fact, there are legions of aerospace companies in the Puget Sound region, which supply critical parts to the 787 Dreamliner’s manufacturer. Some outsourcing is absolutely necessary for Boeing to compete with Airbus. The concern is outsourcing critical components in a new airplane program, which is attempting to use technology never used in a commercial airliner. It’s ironic, li-ion batteries are at the center of the 787’s grounding — lithium batteries have been a concern for over a decade to the FAA, TSA & NTSB, even leading to bans & restrictions for passenger’s to bring on commercial flights. It’s almost hubris or a form of high-risk gambling, to “initially” rely so heavily on outside vendors [GS Yuasa, the Japanese firm making the li-ion & Thales, the French corporation making the batteries’ control systems] for producing an unproven, prototype system.  L PI CRTBD BPP et99

While working as a Boeing employee in the 1990s, I recall an incident with a vendor supplying thousands of counterfeit aircraft quality fasteners made in China. Fortunately, the fiasco was caught early — but not before many hours and dollars were lost, going back to inspect wings on the production line, to remove & replace the defective fasteners. photo illustration

Unless solid metrics are emplace to assure critical standards are met for each component, it’s only a matter of time before a failure will occur. Boeing has traditionally been an aerospace company, which “over engineers” it airplanes & errors on the side of safety. Hopefully the company has maintained & continues to practice these quality assurances

Outsourcing is practical both economically and politically for companies with international sells. It’s a successful strategy Boeing has used for many years; outsourcing has proven to provide incentives for foreign airline companies to buy Boeing aircraft, in order to support their own domestic aerospace industries.     World_box_BPP_et424

The American auto manufacture Tesla, had similar “thermal runaway” issues when first using li-ion batteries to power its Roadster. Tesla Motors, benefited from its learning curve by switching to Lithium Iron Phosphate batteries, which run at cooler temperatures. The innovative auto manufacture also developed its own battery pack architecture, with proprietary liquid cooling system packs — for controlling battery cell temperatures within self-contained, metal lined enclosures.  The nontoxic, Tesla battery packs are manufactured domestically in Northern California. Perhaps Boeing should be considering manufacturing all critical systems in-house and domestically as Tesla has done.

Boeing 747 at Everett manufacturing facilities.

Boeing 747 at Everett manufacturing facilities.


L TEC ELMICROS BPP et211

Again, it’s to early to know the exact extent of the problem  with the 787’s battery systems. There’s no doubt, the issues will be isolated and corrected, as  Boeing has long history of thoroughly testing and over-engineering its aircraft systems. One thing is certain, it’s rare for Boeing to experience a new aircraft being grounded simultaneously by  Japan’s transport ministry and by the FAA.

Ultimately,  A Bright Future Awaits The 787 Dreamliner

Gaining profitable fuel savings by developing a lighter, wide-body aircraft, combined with the fuel-efficient, GE or Rolls Royce engines, produces a major advance for airliner capabilities.  The tangible benefits in comfort, interior lighting and convenience  contribute to a remarkable passenger experience.  All the evolutionary, technical advances in the Boeing 787 Dreamliner, creates a remarkable new development  for commercial aviation. ~

Future of Flight Museum - Mount Rainier & Paine Field in background Everett, WA

Future of Flight Museum –
Mount Rainier & Paine Field in background Everett, WA

 

 

Boeing 787 Dreamliner Maiden Flight – December 15, 2009 – Paine Field, Everett, WA.  Video by: David Johanson Vasquez © All Rights Reserved

Paine Field in the Pacific Northwest is becoming an aviation mecca.

27 Mar
General Aviation Day 2013, is on, Saturday, May 18th, Hours: 9 a.m. – 5 p.m. For details please visit:  http://www.painefield.com/
 
Most of the following photo/video essays can be seen in another format which features an alternative graphic style and a black background, please see:  http://bigpictureone.wordpress.com 
General Aviation Day 2012 is on Saturday, May 19th. Admission is $5. or $10. per family.  For details please visit:  http://www.painefield.com/
In
Paine Field in the Pacific Northwest is becoming an aviation mecca.
Paine Field’s, General Aviation Day takes place in mid-May, located next to a vast aviation center; including the world largest building (by volume), where Boeing/MacDonald assembles most of it’s commercial aircraft, along with an ultramodern Future of Flight museum, all clustered around an international airport.  
Photos & essay by: David Johanson Vasquez © All Rights
Wow, I knew to expect a great event from the warbirds appearing at the General Aviation Day, but I had known idea it would be so fantastic! This dynamic annual aircraft exhibition held at Paine Field in Everett, WA has one of the best settings for such an event and is becoming a major aviation mecca.”
A surprise appearance of a Boeing Dreamlifter has photographers scrambling to get a shot.
Aerial view of Paine Field Airport looking north.

Paine Field’s, General Aviation Day takes place in mid May, located next to a vast aviation center; including the world largest building, where Boeing/MacDonald assembles most of it’s commercial aircraft, along with an ultramodern Future of Flight museum, all clustered around an international airport.  Located next to these aviation assets are Paul Allen’s, (cofounder of Microsoft and commercial space visionary/developer) Flying Heritage Collection and John T. Session’s (Seattle attorney and entrepreneur) Historic Flight Foundation.

    It’s remarkable this quality of event has such minimal admission fees, yet it offers the public a rare opportunity to walk right next to these historic World War II airplanes; to look inside at flight controls and touch the aircraft aluminum skin of these fierce flying machines. Only minutes later these same vintage World War II fighters, bombers and scout planes are beginning to fire up their inline and radial engines; which sounds like a monstrous dragon clearing it’s throat until there’s just a steady roar that grabs everyone’s attention. As one airplane after another takes off and returns making multiple passes, spectators are lining the edge of the airfield and to watch in awe.

Formation flying over a navy blue warbird with her mighty wings folded.

    At midday the participating, Historic Flight Foundation open house began.  Within the Foundation’s grounds were scores of World War II aircraft, along with dozens of people in army uniforms of the era; I had to remind myself… this was not a movie I was watching, nor a dream, but an actual live event. Even Steven Spielberg couldn’t have outdone the staging for this assortment of warbirds, soldiers in uniform and military equipment of the era.

Is that Steven Spielberg
Is that Steven Spielberg wearing an aviation hat in the background? No, it’s John T Sessions, founder of Historic Flight Foundation.
Having taught history of photography courses,  I had some fun adding postmodern sepia to the photos taken at the event.

Constructed in 1936, Paine Field was a works progress administration project during the great depression. Most of the vintage collections began flying shortly after the Field started operating, so it’s fitting the warbirds are now roosting here. Inspired by history and the original purpose for these aircraft; I employed digital post production techniques for the images in an attempt to recreate a photographic “look” of the 1930’s and 1940’s. In particular, sepia-tone as well as early Kodachrome transparencies inspired my recreated images.

This image looks so authentic, as if it could’ve been taken 60 years ago.
Another birds-eye view of the warbirds.

It’s rare to see such multigenerational enthusiasm for a public event. Especially seen within children and adolescent’s eyes were  genuine looks of awe and wonder from what these aircraft inspire. Seeing the kids excitement resonated with my own memories about aviation when I was a youth. The fact that these historic fighters and bombers were not just static displays — but actually flying at “tree-top-levels”  — whose roaring, rumbling engines you could feel, hear, and smell –captivated every age-group’s attention.

Cub Scouts enjoying the day, viewing vintage aircraft making fly-overs.

Being that my house is only minutes away by car, I enjoy taking photos from my backyard of visiting warbirds in the days before and after the event. Within easy reach is my ever-ready camera with a telephoto lens mounted, so I’m always ready when that rare vintage aircraft makes a surprise appearance overhead.

I look forward to the coming years to see how this show will grow and receive even greater support from the public.

A beautiful day for a vintage air show.

One particular image in the photomontage series below, captures the wonder within faces of a group of youth standing underneath the wing of a Historic Flight Foundation bomber, just as an aircraft roars nearby. The adage –“a picture, tells a thousand words” applies to this one; but also simply put…  a face can sum it up with just one… wow!

Hope for the future, by remembering the past.
Female pilot inspects the B25 she’s ready to take into the sky.

Here’s my flying quote of the day — “Both optimist and pessimists contribute to our society. The optimist invents the airplane and the pessimist the parachute.” ~ Gil Ster

Look, up in the sky it’s a tight formation of warbirds.
Yes, that tough cat really does have claws.
“Navy blue” ready for takeoff with a ribbon of Cascade Mountains in background.
Looking and touching is encouraged for a great live interactive experience.
An awesome flyby with two fighters accompanying a B25 bomber.
Up close and personal views of warbird taxing for takeoff.
Plane spotting groupie at Paine Field’s GAD vintage airshow.
This warbird isn’t shy and knows how to be a crowd pleaser!
Never a dull moment for a full house, and plenty of flybys to see.
For over three generations these warbirds still inspire awe on the faces of youth and elders alike.
Something for the entire family to enjoy.
Another target rich environment for a photographer.
Inspired by the wings of flight.
A target rich environment for airplane spotting photographers.
This vintage navy warbird gets ready to fly by modern Boeing airliners.
Mom and dad with kids in tow to see a great show.
A sunshine halo encircles vintage warbirds returning home from a successful flight.
Father and son with a birds-eye view from top of the world.

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